We are moving towards a scenario where increasingly complex and specific solutions are required, with projects where the uniqueness of the application presents an opportunity to create ever more advanced and sophisticated solutions.
In this context, starting with standard generator sets to meet the needs of a wide range of applications does not seem to be the best option, except for low-level emergency uses.
By sharing the installation’s requirements in detail and choosing manufacturers specialised in bespoke solutions, you will not only meet those needs in a more accurate and comprehensive way, but also reach smarter and optimised solutions, avoiding excess in supply.
In this article, we review the five key aspects that make custom generator sets the best option for reliably tackling your energy projects.
Adapting to specific power needs
One of the key aspects is ensuring proper sizing of the energy needs of the installation, taking into account the loads present and their nature. This includes start-up peaks or demand spikes that the custom generator set will need to cover, which also provide clues about the supply scope required to respond to them with stability and without fluctuations.
Bespoke solutions for high-power requirement projects
In addition to ensuring proper sizing, anticipating future scenarios will help the manufacturer advise us on how best to tackle them. For instance, we can propose scalable solutions that allow additional custom generator sets to be added as energy demand grows. This way, we can reduce the initial investment and tailor it to current needs, with future growth in mind.
Special operating environments and conditions
Not all projects are developed under ideal conditions. Often, the operational environments are challenging and can directly affect the generator set’s lifespan—extreme climates, high humidity, or remote areas that make equipment control difficult are some of the most representative circumstances.
Durability in extreme conditions
Custom generator sets can be designed to withstand particularly adverse conditions, such as highly humid environments that may cause corrosion to canopies and base frames. In this sense, the application of special surface treatments or equipping alternators with anti-condensation heaters ensures that the generator set remains in optimal condition for use.
On the other hand, the presence of dust can be tackled with special filters, such as heavy-duty filters. With these, we can counteract the effects of dust, sand, and other abrasive particles that would otherwise affect the generator set’s performance.
Operating in remote areas or without electrical infrastructure
In remote areas or regions without developed electrical infrastructure, facilitating remote monitoring and management of generator sets becomes a necessity. To address these scenarios, we can equip custom generator sets with communication modules, allowing remote monitoring via web environments and mobile networks, providing real-time data and critical alerts from any location. The integration of communication technologies such as GSM, GPRS, and Ethernet ensures operators can manage and optimise the generator set’s operation, even in isolated areas. This not only improves operational efficiency but also ensures a quick response to any eventuality, maintaining a reliable power supply in areas where infrastructure is limited or non-existent.
Customised space and design solutions
Not all projects have the same physical space for equipment installation. This is where custom design becomes particularly relevant.
Compact generators for confined spaces
Custom generator sets allow for complete design adaptations, so they can fit potential space constraints or facilitate transportation to the installation site. At Dagartech, we work intensively on developing compact solutions without compromising machine performance or increasing noise levels.
Design and configuration adapted to environmental conditions
When generator sets will be in contact with people, ensuring their safety and health is paramount. In this respect, opting for custom generator sets allows us to develop special soundproofing solutions.
Compliance with regulations and sustainability requirements
The machine’s end-use or even the generator set’s specific location may, in themselves, necessitate strict compliance with directives or regulations that impose restrictions on gas emissions. In certain circumstances, this will be the primary design criterion for the custom generator set.
Custom generator sets: a strategic decision
Opting for a custom generator set is an intelligent decision for projects requiring high-level, specific solutions. From adapting to space constraints to meeting strict environmental regulations, a bespoke generator will allow us to offer optimised solutions that maximise the equipment’s durability, as they are designed to specifically meet the needs for which they were conceived.
